Denudation of metal powder layers in laser powder bed fusion processes

Effects of powder recycling on stainless steel powder and built material properties in metal powder bed fusion processes

Some aspects on designing for metal Powder Bed Fusion

Additive Manufacturing (AM) using the Powder Bed Fusion (PBF) is a relatively new manufacturing method that is capable of creating shapes that was previously practically impossible to manufacture. Many think it will revolutionize how manufacturing will be done in the future. This thesis is about some aspects of when and how to Design for Additive Manufacturing (DfAM) when using the PBF method i...

Laser Penetration in a Powder Bed during Selective Laser Sintering of Metal Powders: Simulations versus Experiments

To gain a better understanding and control of the Selective Laser Sintering (SLS) process, more fundamental and modeling work is needed. A simple analytical ray-tracing model has been developed to simulate the energy absorption and penetration in SLS. The model is applied to FeCu and WC-Co powder mixtures, irradiated by Nd-YAG or CO2 laser. It gives an evaluation of the total energy incoupling ...

Study on Laser Consolidation of Metal Powder

The layered manufacturing technique is one of the most effective processes for the manufacture of prototypes, tools and functional end products. Selective Laser Sintering (SLS) and Selective Laser Melting (SLM), in particular, are two of the most versatile techniques, able to cover a wide range of materials such as polymer, ceramic and metal powder. In this study, the monitoring method of proce...

Functionalization of Biomedical Ti6Al4V via In Situ Alloying by Cu during Laser Powder Bed Fusion Manufacturing

The modern medical industry successfully utilizes Laser Powder Bed Fusion (LPBF) to manufacture complex custom implants. Ti6Al4V is one of the most commonly used biocompatible alloys. In surgery practice, infection at the bone-implant interface is one of the key reasons for implant failure. Therefore, advanced implants with biocompatibility and antibacterial properties are required. Modificatio...